28c1c8c029
- Cutting optimization (Guillotine FFDH) with mixed/homogeneous modes - Remnant management with persistence (cutting_plan_sheet.remnants JSONB) - Work instruction creation linked via batch_no/cutting_plan_id Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
386 lines
18 KiB
TypeScript
386 lines
18 KiB
TypeScript
/**
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* 절단계획 서비스
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* - 원자재 / 수주 / 품목 조회
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* - 절단계획 CRUD (헤더 + 품목 + 원판 + 피스 좌표)
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*/
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import { getPool } from "../database/db";
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// ─────────────────────────────────────────────────────────
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// 조회: 원자재 (item_info.division = 'CAT_DIV_RAW_MAT')
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// ─────────────────────────────────────────────────────────
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export async function getMaterials(companyCode: string, cutType: string) {
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const pool = getPool();
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const q = `
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SELECT
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ii.id, ii.item_number, ii.item_name,
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COALESCE(ii.width::numeric, 0) AS width,
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COALESCE(ii.height::numeric, 0) AS height,
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COALESCE(ii.thickness::numeric, 0) AS thickness,
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ii.size, ii.material,
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COALESCE(inv.stock, 0) AS stock,
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COALESCE(inv.safety, 0) AS safety_stock
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FROM item_info ii
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LEFT JOIN (
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SELECT item_code,
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SUM(COALESCE(NULLIF(current_qty,'')::numeric, 0)) AS stock,
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SUM(COALESCE(NULLIF(safety_qty,'')::numeric, 0)) AS safety
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FROM inventory_stock
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WHERE company_code = $1
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GROUP BY item_code
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) inv ON inv.item_code = ii.item_number
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WHERE ii.company_code = $1
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AND ii.division = 'CAT_DIV_RAW_MAT'
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AND COALESCE(ii.status,'active') <> 'deleted'
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ORDER BY ii.item_name
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`;
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const r = await pool.query(q, [companyCode]);
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return r.rows.map((row: any) => ({
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...row,
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stock: Number(row.stock) || 0,
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safety_stock: Number(row.safety_stock) || 0,
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length: cutType === "length" ? Number(row.width || 0) : 0,
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unit: cutType === "length" ? "개" : "장",
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}));
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}
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// ─────────────────────────────────────────────────────────
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// 조회: 품목 검색 (완제품)
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// ─────────────────────────────────────────────────────────
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export async function searchItems(companyCode: string, keyword?: string) {
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const pool = getPool();
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const params: any[] = [companyCode];
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let where = `company_code = $1 AND division <> 'CAT_DIV_RAW_MAT'`;
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if (keyword) {
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params.push(`%${keyword}%`);
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where += ` AND (item_name ILIKE $2 OR item_number ILIKE $2)`;
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}
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const q = `
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SELECT id, item_number, item_name, size,
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COALESCE(width::numeric,0) AS width,
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COALESCE(height::numeric,0) AS height,
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COALESCE(thickness::numeric,0) AS thickness
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FROM item_info
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WHERE ${where}
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ORDER BY item_name
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LIMIT 200
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`;
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const r = await pool.query(q, params);
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return r.rows;
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}
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// ─────────────────────────────────────────────────────────
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// 조회: 수주 소스 — 페이지네이션 + 계획/출하로 넘어간 건 제외 옵션
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// ─────────────────────────────────────────────────────────
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export async function getOrders(
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companyCode: string,
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opts?: { from?: string; to?: string; page?: number; limit?: number; excludeInPlan?: boolean; keyword?: string }
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) {
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const pool = getPool();
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const params: any[] = [companyCode];
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let where = `so.company_code = $1 AND COALESCE(so.part_name,'') <> ''`;
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if (opts?.from) { params.push(opts.from); where += ` AND so.order_date >= $${params.length}`; }
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if (opts?.to) { params.push(opts.to); where += ` AND so.order_date <= $${params.length}`; }
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if (opts?.keyword) {
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params.push(`%${opts.keyword}%`);
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where += ` AND (so.order_no ILIKE $${params.length} OR so.part_name ILIKE $${params.length} OR so.part_code ILIKE $${params.length})`;
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}
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// 생산계획/출하계획으로 넘어간 수주만 제외 (절단계획은 본 화면에서 관리하므로 보여줌 → 배치번호로 식별)
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if (opts?.excludeInPlan) {
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where += `
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AND NOT EXISTS (SELECT 1 FROM production_plan_mng pp WHERE pp.order_no = so.order_no AND pp.company_code = so.company_code)
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AND NOT EXISTS (SELECT 1 FROM shipment_plan sp WHERE sp.sales_order_id = so.id AND sp.company_code = so.company_code)
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`;
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}
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// 총 건수
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const cntQ = `SELECT COUNT(*)::int AS total FROM sales_order_mng so WHERE ${where}`;
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const cntR = await pool.query(cntQ, params);
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const total = cntR.rows[0]?.total || 0;
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// 페이지네이션
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const page = Math.max(1, opts?.page || 1);
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const limit = Math.min(1000, Math.max(1, opts?.limit || 100));
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const offset = (page - 1) * limit;
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const q = `
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SELECT so.order_no, so.order_date, so.due_date, so.partner_id,
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so.part_code, so.part_name, so.spec, so.material,
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COALESCE(so.order_qty::numeric,0) AS order_qty,
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COALESCE(so.balance_qty::numeric,0) AS balance_qty,
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so.status,
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ii.id AS item_id,
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ii.item_name AS item_name,
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cpm.id AS batch_id,
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cpm.plan_no AS batch_no
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FROM sales_order_mng so
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LEFT JOIN item_info ii
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ON ii.item_number = so.part_code
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AND ii.company_code = so.company_code
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LEFT JOIN cutting_plan_item cpi
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ON cpi.src_no = so.order_no
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LEFT JOIN cutting_plan_mng cpm
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ON cpm.id = cpi.plan_id
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AND cpm.company_code = so.company_code
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WHERE ${where}
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ORDER BY cpm.plan_no DESC NULLS LAST, so.order_date DESC NULLS LAST, so.order_no DESC
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LIMIT ${limit} OFFSET ${offset}
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`;
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const r = await pool.query(q, params);
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return { rows: r.rows, total, page, limit };
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}
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// ─────────────────────────────────────────────────────────
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// 조회: 계획 목록
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// ─────────────────────────────────────────────────────────
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export async function getPlans(
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companyCode: string,
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filter: { from?: string; to?: string; planNo?: string; status?: string }
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) {
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const pool = getPool();
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const params: any[] = [companyCode];
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let where = `company_code = $1`;
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if (filter.from) { params.push(filter.from); where += ` AND plan_date_from >= $${params.length}`; }
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if (filter.to) { params.push(filter.to); where += ` AND plan_date_to <= $${params.length}`; }
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if (filter.planNo) { params.push(`%${filter.planNo}%`); where += ` AND plan_no ILIKE $${params.length}`; }
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if (filter.status) { params.push(filter.status); where += ` AND status = $${params.length}`; }
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const q = `
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SELECT id, plan_no, plan_date_from, plan_date_to, cut_type, pack_mode, calc_mode,
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status, partner_id, total_sheets, util_rate, created_date
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FROM cutting_plan_mng
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WHERE ${where}
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ORDER BY id DESC
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LIMIT 200
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`;
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const r = await pool.query(q, params);
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return r.rows;
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}
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// ─────────────────────────────────────────────────────────
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// 조회: 계획 상세 (헤더 + 품목 + 원판 + 피스)
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// ─────────────────────────────────────────────────────────
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export async function getPlanDetail(companyCode: string, planId: number) {
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const pool = getPool();
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const hdr = await pool.query(
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`SELECT * FROM cutting_plan_mng WHERE id = $1 AND company_code = $2`,
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[planId, companyCode]
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);
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if (!hdr.rows.length) return null;
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// item_info JOIN으로 item_number/item_name 복원. item_id가 null인 옛 데이터는 src_no → sales_order_mng.part_code로 fallback.
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const items = await pool.query(
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`SELECT cpi.*,
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COALESCE(ii_direct.item_number, ii_order.item_number) AS item_number,
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COALESCE(ii_direct.item_name, ii_order.item_name, cpi.item_name) AS item_name_resolved
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FROM cutting_plan_item cpi
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LEFT JOIN item_info ii_direct ON ii_direct.id::text = cpi.item_id
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LEFT JOIN sales_order_mng so ON so.order_no = cpi.src_no AND so.company_code = $2
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LEFT JOIN item_info ii_order ON ii_order.item_number = so.part_code AND ii_order.company_code = $2
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WHERE cpi.plan_id = $1
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ORDER BY cpi.seq, cpi.id`,
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[planId, companyCode]
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);
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const sheets = await pool.query(`SELECT * FROM cutting_plan_sheet WHERE plan_id = $1 ORDER BY sheet_no`, [planId]);
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const sheetIds = sheets.rows.map((s: any) => s.id);
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let placements: any[] = [];
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if (sheetIds.length) {
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const p = await pool.query(
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`SELECT * FROM cutting_plan_placement WHERE sheet_id = ANY($1::int[]) ORDER BY sheet_id, placement_order, id`,
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[sheetIds]
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);
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placements = p.rows;
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}
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return { header: hdr.rows[0], items: items.rows, sheets: sheets.rows, placements };
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}
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// ─────────────────────────────────────────────────────────
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// 다음 계획번호 생성: CP-YYYY-NNNN
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// ─────────────────────────────────────────────────────────
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export async function nextPlanNo(companyCode: string): Promise<string> {
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const pool = getPool();
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const y = new Date().getFullYear();
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const prefix = `CP-${y}-`;
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const r = await pool.query(
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`SELECT plan_no FROM cutting_plan_mng
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WHERE company_code=$1 AND plan_no LIKE $2
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ORDER BY plan_no DESC LIMIT 1`,
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[companyCode, `${prefix}%`]
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);
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let next = 1;
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if (r.rows.length) {
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const last = r.rows[0].plan_no as string;
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const tail = parseInt(last.substring(prefix.length), 10);
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if (!isNaN(tail)) next = tail + 1;
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}
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return `${prefix}${String(next).padStart(4, "0")}`;
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}
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// ─────────────────────────────────────────────────────────
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// 계획 저장 (신규 또는 업데이트) — 헤더+자식 전체 대체
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// payload: { header, items, sheets, placements }
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// sheets[i].placements[j] 구조도 허용 (중첩형)
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// ─────────────────────────────────────────────────────────
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export async function savePlan(companyCode: string, userId: string, payload: any) {
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const pool = getPool();
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const client = await pool.connect();
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try {
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await client.query("BEGIN");
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const h = payload.header || {};
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let planId: number;
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if (h.id) {
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// UPDATE 헤더
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const up = await client.query(
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`UPDATE cutting_plan_mng SET
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plan_no=$1, plan_date_from=$2, plan_date_to=$3,
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cut_type=$4, calc_mode=$5, pack_mode=$6,
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mat_item_id=$7, mat_item_id_2=$8,
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kerf=$9, margin=$10, min_remnant=$11, min_reuse=$12,
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partner_id=$13, status=$14,
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total_sheets=$15, total_pieces=$16, util_rate=$17, total_loss=$18, rotated_count=$19,
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remarks=$20, updated_date=NOW(), updated_by=$21
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WHERE id=$22 AND company_code=$23
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RETURNING id`,
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[
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h.plan_no, h.plan_date_from || null, h.plan_date_to || null,
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h.cut_type || "area", h.calc_mode || "auto", h.pack_mode || "mixed",
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h.mat_item_id || null, h.mat_item_id_2 || null,
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h.kerf ?? 3, h.margin ?? 2, h.min_remnant ?? 100, h.min_reuse ?? 100,
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h.partner_id || null, h.status || "draft",
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h.total_sheets ?? null, h.total_pieces ?? null, h.util_rate ?? null, h.total_loss ?? null, h.rotated_count ?? null,
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h.remarks || null, userId,
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h.id, companyCode,
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]
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);
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if (!up.rows.length) throw new Error("계획을 찾을 수 없거나 권한이 없습니다");
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planId = up.rows[0].id;
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// 자식 전체 삭제 후 재등록
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await client.query(`DELETE FROM cutting_plan_placement WHERE sheet_id IN (SELECT id FROM cutting_plan_sheet WHERE plan_id=$1)`, [planId]);
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await client.query(`DELETE FROM cutting_plan_sheet WHERE plan_id=$1`, [planId]);
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await client.query(`DELETE FROM cutting_plan_item WHERE plan_id=$1`, [planId]);
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} else {
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// INSERT 헤더
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const plan_no = h.plan_no || (await nextPlanNo(companyCode));
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const ins = await client.query(
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`INSERT INTO cutting_plan_mng
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(company_code, plan_no, plan_date_from, plan_date_to,
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cut_type, calc_mode, pack_mode,
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mat_item_id, mat_item_id_2,
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kerf, margin, min_remnant, min_reuse,
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partner_id, status,
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total_sheets, total_pieces, util_rate, total_loss, rotated_count,
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remarks, created_by)
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VALUES ($1,$2,$3,$4,$5,$6,$7,$8,$9,$10,$11,$12,$13,$14,$15,$16,$17,$18,$19,$20,$21,$22)
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RETURNING id`,
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[
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companyCode, plan_no, h.plan_date_from || null, h.plan_date_to || null,
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h.cut_type || "area", h.calc_mode || "auto", h.pack_mode || "mixed",
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h.mat_item_id || null, h.mat_item_id_2 || null,
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h.kerf ?? 3, h.margin ?? 2, h.min_remnant ?? 100, h.min_reuse ?? 100,
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h.partner_id || null, h.status || "draft",
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h.total_sheets ?? null, h.total_pieces ?? null, h.util_rate ?? null, h.total_loss ?? null, h.rotated_count ?? null,
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h.remarks || null, userId,
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]
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);
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planId = ins.rows[0].id;
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}
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// 품목 저장 — 원래 index (프론트 itemIdx) 를 id 매핑용으로 추적
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// 한 PlanItem이 여러 수주를 합산했을 때(src_orders.length > 1)는 수주별 row 분리 저장
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// (각 수주에 batch_no 연결되도록). 첫 row에만 piece 정보 + 나머지는 같은 메타 + qty 0.
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const itemIdMap = new Map<number, number>(); // 프론트 itemIdx → DB id (첫 row)
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const items = payload.items || [];
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for (let i = 0; i < items.length; i++) {
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const it = items[i];
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const srcList: (string | null)[] =
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Array.isArray(it.src_orders) && it.src_orders.length > 0
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? it.src_orders
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: [it.src_no || null];
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let firstId: number | null = null;
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for (let k = 0; k < srcList.length; k++) {
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const orderNo = srcList[k];
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const r = await client.query(
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`INSERT INTO cutting_plan_item
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(plan_id, seq, src_type, src_no, item_id, item_name, item_spec,
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width, height, length, qty, dir, color, placed_qty)
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VALUES ($1,$2,$3,$4,$5,$6,$7,$8,$9,$10,$11,$12,$13,$14)
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RETURNING id`,
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[
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planId, it.seq ?? i + 1,
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it.src_type || (orderNo ? "order" : "manual"), orderNo,
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it.item_id || null, it.item_name || "", it.item_spec || null,
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it.width ?? null, it.height ?? null, it.length ?? null,
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k === 0 ? (it.qty ?? 0) : 0, // 첫 row에만 qty (배치/통계용)
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it.dir || "무관", it.color || null,
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k === 0 ? (it.placed_qty ?? 0) : 0,
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]
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);
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if (firstId === null) firstId = r.rows[0].id;
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}
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if (firstId !== null) itemIdMap.set(i, firstId);
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}
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// 원판(시트) + 배치 저장 — payload.sheets[i].placements[] 중첩형 지원
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const sheets = payload.sheets || [];
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for (let s = 0; s < sheets.length; s++) {
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const sh = sheets[s];
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const sr = await client.query(
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`INSERT INTO cutting_plan_sheet
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(plan_id, sheet_no, mat_item_id, mat_name,
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mat_width, mat_height, mat_length,
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util_rate, used_area, remnant_area, used_length, remnant_length, group_key, remnants)
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VALUES ($1,$2,$3,$4,$5,$6,$7,$8,$9,$10,$11,$12,$13,$14)
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RETURNING id`,
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[
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planId, sh.sheet_no ?? s + 1, sh.mat_item_id || null, sh.mat_name || null,
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sh.mat_width ?? null, sh.mat_height ?? null, sh.mat_length ?? null,
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sh.util_rate ?? null, sh.used_area ?? null, sh.remnant_area ?? null,
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sh.used_length ?? null, sh.remnant_length ?? null, sh.group_key || null,
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Array.isArray(sh.remnants) ? JSON.stringify(sh.remnants) : null,
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]
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);
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const sheetId = sr.rows[0].id;
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const placements = sh.placements || [];
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for (let p = 0; p < placements.length; p++) {
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const pl = placements[p];
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const planItemId = pl.plan_item_id ?? (pl.itemIdx != null ? itemIdMap.get(pl.itemIdx) : null);
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await client.query(
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`INSERT INTO cutting_plan_placement
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(sheet_id, plan_item_id, x, y, w, h, start_x, seg_length, rotated, placement_order)
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VALUES ($1,$2,$3,$4,$5,$6,$7,$8,$9,$10)`,
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[
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sheetId, planItemId || null,
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pl.x ?? null, pl.y ?? null, pl.w ?? null, pl.h ?? null,
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pl.start_x ?? null, pl.seg_length ?? null,
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!!pl.rotated, pl.placement_order ?? p,
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]
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);
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}
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}
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await client.query("COMMIT");
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return { id: planId, plan_no: payload.header?.plan_no };
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} catch (e) {
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await client.query("ROLLBACK");
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throw e;
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} finally {
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client.release();
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}
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}
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// ─────────────────────────────────────────────────────────
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// 삭제
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// ─────────────────────────────────────────────────────────
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export async function deletePlan(companyCode: string, planId: number) {
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const pool = getPool();
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const r = await pool.query(
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`DELETE FROM cutting_plan_mng WHERE id=$1 AND company_code=$2 RETURNING id`,
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[planId, companyCode]
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);
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return r.rows.length > 0;
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}
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